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length sensor and angle sensor LWG152 Cable reel box Hirschmann PAT for XCMG Crane

length sensor and angle sensor LWG152 Cable reel box Hirschmann PAT for XCMG Crane

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LWG152 Length Sensor and Angle Sensor Cable Reel Box – Hirschmann PAT for XCMG Crane

The LWG152 Cable Reel Box is a compact, high-precision length and angle sensor unit manufactured by WIKA Mobile Control (formerly Hirschmann PAT). It integrates both boom length measurement and boom angle measurement into a single housing, specifically designed for XCMG telescopic cranes and compatible with other Chinese crane brands including Puyuan, Changqi, and Liugong .

This sensor is a critical component of the crane's Load Moment Indicator (LMI) system, providing real-time geometric data to prevent overload conditions and ensure safe lifting operations.

  • Integrated Length & Angle Sensing: Combines two transducers in one compact cable reel box, simplifying installation and reducing wiring complexity .
  • Gold-Alloy-Plated Slip Ring: Multi-pole, redundant slip ring design ensures stable signal transmission and long-term reliability .
  • Additional Signal Transmission: The length measuring cable can transmit control signals for additional sensors, such as the anti-two-block switch at the boom head .
  • Electromagnetic Compatibility: Complies with EN 61000-6-2 standards, ensuring reliable operation in electrically noisy crane environments .
  • Rugged Construction: Designed to withstand harsh construction conditions with IP 66/67 protection against dust and water ingress .
  • Made in Germany: Manufactured by WIKA Mobile Control, with full backward compatibility to previous Hirschmann PAT product lines .

Compatibility & Applications

  • Primary Compatibility: XCMG telescopic cranes (QY series and others) .
  • Other Compatible Brands: Puyuan, Changqi, Liugong, and other Chinese crane manufacturers .
  • System Integration: Works with LMI systems including HC3900, HC4900, and related crane safety controllers .
  • Typical Applications: Straight telescopic boom truck cranes, 16–50T mobile crane retrofits, and boom length/angle monitoring for overload protection .

How It Works

The length sensor uses a reeling drum that drives a potentiometer. As the boom extends or retracts, the length cable winds or unwinds, rotating the drum and changing the potentiometer output voltage (0.16V at fully retracted to 4.84V at 10 turns) .

The angle sensor is a potentiometer driven by an oil-damped weighted pendulum. As boom angle changes, the pendulum moves the potentiometer axle, producing an output between 1.875V at 90° and 3.125V at 0° .

Both signals are processed by a CAN-Bus converter board inside the cable reel and transmitted digitally to the central unit .

Installation & Maintenance Notes

  • Pre-load Setting: After installation, turn the reeling drum counter-clockwise 5–8 turns to tension the length cable .
  • Length Calibration: With boom fully retracted, turn the length potentiometer (screw in center of white gear) counter-clockwise until it stops .
  • Angle Calibration: The angle sensor requires no field adjustment; it is factory-calibrated with the pendulum mechanism .
  • Cable Replacement: Replacement length cables must be routed through the axle strain relief and reconnected to the slip ring terminals .

XCMG Crane Length / Angle Sensor Cable Reel Box – Model, Part No., Part Name List

ModelPart No.Part NameNotes / Application
LWG152214513Length and Angle Sensor LWG152XCT8L4 / XCT12L4
LWG152215807Length and Angle Sensor LWG152-027360-133-Na—
LWG152—Length and Angle Sensor Assembly (CAN Bus Type)CAN Bus Type
LWG152—Length and Angle Sensor (LWG152)QY10J
LWG208200455Length and Angle Sensor LWG208QY25K5-1
LWG208200457Length and Angle Sensor LWG208-B—
LWG208200464Length and Angle Sensor LWG208-I—
LWG208200466Length and Angle Sensor LWG208-50KmentorQY50K / QY70K
LWG208207750Length and Angle Sensor LWG208-AD—
LWG208212916Length and Angle Sensor LWG208-AW—
LWG208218326Length and Angle Sensor LWG208-033090R-135-NaWith Anemometer Channel
LWG208803500207Length and Angle Sensor Assembly—
LWG208803500293Length and Angle Sensor LWG208/40—
LWG208803500294Length and Angle Sensor LWG208/45—
LWG208803500295Length and Angle Sensor LWG208/50—
LWG208803504484Length and Angle Sensor LWG208—
LWG208803504727Length and Angle Sensor LWG208 (Use 803500207)—
LWG208803505984Length and Angle Sensor LWG208/225429—
LWG208803547484Length and Angle Sensor LWG208—
LWG208803600323Length and Angle Sensor Assembly (LWG208-50K)—
LWG208803677839Length and Angle Sensor LWG208—
LWG208803691089Length and Angle Sensor LWG208/218326With Anemometer Channel
LWG208803694691Length and Angle Sensor LWG208/224762—
LWG208803695592Length and Angle Sensor LWG208/212916—
LWG208860150299Length and Angle Sensor LWG208-033090R-135-Na—
LWG208860150300Length and Angle Sensor LWG208-AD—
LWG208860150301Length and Angle Sensor LWG208-AW—
LWG208860150304Length and Angle Sensor LWG208-I—
LWG208860150305Length and Angle Sensor LWG208-50Kmentor—
LWG208860150306Length and Angle Sensor LWG208-B—
LWG208860314881Length and Angle Sensor LWG208-033M-T—
LWG208860314882Length and Angle Sensor LWG208-042M-F—
LWG208860314883Length and Angle Sensor LWG208-33M-F—
LWG610211162Length and Angle Sensor LWG610/211162—
LWG610218504Length and Angle Sensor LWG610/218504—
LWG610—Length and Angle Sensor LWG610 (Current Type)—
LWG610—Length and Angle Sensor LWG610-014360R-112-Na—
LWG610—Length and Angle Sensor LWG610-014360L-130-NA (CAN)—
LWG650238101Length and Angle Sensor LWG650-045120-135-NA—
LWG650238102Length and Angle Sensor LWG650-045120-133-NA—
LWG650860334526Length and Angle Sensor LWG650-035120-133-XG—
LWG650241021Length and Angle Sensor LWG650-045120-135-XG—
LWG650—Length and Angle Sensor LWG650-040120-133-XG—
LWG720—Length and Angle Sensor LWG720-015360-133-XG—
Other803600327Length and Angle Sensor Cable AssemblySensor Cable Assembly


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Product Detail

LWG152 Length Sensor and Angle Sensor Cable Reel Box – Hirschmann PAT for XCMG Crane

The LWG152 Cable Reel Box is a compact, high-precision length and angle sensor unit manufactured by WIKA Mobile Control (formerly Hirschmann PAT). It integrates both boom length measurement and boom angle measurement into a single housing, specifically designed for XCMG telescopic cranes and compatible with other Chinese crane brands including Puyuan, Changqi, and Liugong .

This sensor is a critical component of the crane's Load Moment Indicator (LMI) system, providing real-time geometric data to prevent overload conditions and ensure safe lifting operations.

  • Integrated Length & Angle Sensing: Combines two transducers in one compact cable reel box, simplifying installation and reducing wiring complexity .
  • Gold-Alloy-Plated Slip Ring: Multi-pole, redundant slip ring design ensures stable signal transmission and long-term reliability .
  • Additional Signal Transmission: The length measuring cable can transmit control signals for additional sensors, such as the anti-two-block switch at the boom head .
  • Electromagnetic Compatibility: Complies with EN 61000-6-2 standards, ensuring reliable operation in electrically noisy crane environments .
  • Rugged Construction: Designed to withstand harsh construction conditions with IP 66/67 protection against dust and water ingress .
  • Made in Germany: Manufactured by WIKA Mobile Control, with full backward compatibility to previous Hirschmann PAT product lines .

Compatibility & Applications

  • Primary Compatibility: XCMG telescopic cranes (QY series and others) .
  • Other Compatible Brands: Puyuan, Changqi, Liugong, and other Chinese crane manufacturers .
  • System Integration: Works with LMI systems including HC3900, HC4900, and related crane safety controllers .
  • Typical Applications: Straight telescopic boom truck cranes, 16–50T mobile crane retrofits, and boom length/angle monitoring for overload protection .

How It Works

The length sensor uses a reeling drum that drives a potentiometer. As the boom extends or retracts, the length cable winds or unwinds, rotating the drum and changing the potentiometer output voltage (0.16V at fully retracted to 4.84V at 10 turns) .

The angle sensor is a potentiometer driven by an oil-damped weighted pendulum. As boom angle changes, the pendulum moves the potentiometer axle, producing an output between 1.875V at 90° and 3.125V at 0° .

Both signals are processed by a CAN-Bus converter board inside the cable reel and transmitted digitally to the central unit .

Installation & Maintenance Notes

  • Pre-load Setting: After installation, turn the reeling drum counter-clockwise 5–8 turns to tension the length cable .
  • Length Calibration: With boom fully retracted, turn the length potentiometer (screw in center of white gear) counter-clockwise until it stops .
  • Angle Calibration: The angle sensor requires no field adjustment; it is factory-calibrated with the pendulum mechanism .
  • Cable Replacement: Replacement length cables must be routed through the axle strain relief and reconnected to the slip ring terminals .

XCMG Crane Length / Angle Sensor Cable Reel Box – Model, Part No., Part Name List

ModelPart No.Part NameNotes / Application
LWG152214513Length and Angle Sensor LWG152XCT8L4 / XCT12L4
LWG152215807Length and Angle Sensor LWG152-027360-133-Na—
LWG152—Length and Angle Sensor Assembly (CAN Bus Type)CAN Bus Type
LWG152—Length and Angle Sensor (LWG152)QY10J
LWG208200455Length and Angle Sensor LWG208QY25K5-1
LWG208200457Length and Angle Sensor LWG208-B—
LWG208200464Length and Angle Sensor LWG208-I—
LWG208200466Length and Angle Sensor LWG208-50KmentorQY50K / QY70K
LWG208207750Length and Angle Sensor LWG208-AD—
LWG208212916Length and Angle Sensor LWG208-AW—
LWG208218326Length and Angle Sensor LWG208-033090R-135-NaWith Anemometer Channel
LWG208803500207Length and Angle Sensor Assembly—
LWG208803500293Length and Angle Sensor LWG208/40—
LWG208803500294Length and Angle Sensor LWG208/45—
LWG208803500295Length and Angle Sensor LWG208/50—
LWG208803504484Length and Angle Sensor LWG208—
LWG208803504727Length and Angle Sensor LWG208 (Use 803500207)—
LWG208803505984Length and Angle Sensor LWG208/225429—
LWG208803547484Length and Angle Sensor LWG208—
LWG208803600323Length and Angle Sensor Assembly (LWG208-50K)—
LWG208803677839Length and Angle Sensor LWG208—
LWG208803691089Length and Angle Sensor LWG208/218326With Anemometer Channel
LWG208803694691Length and Angle Sensor LWG208/224762—
LWG208803695592Length and Angle Sensor LWG208/212916—
LWG208860150299Length and Angle Sensor LWG208-033090R-135-Na—
LWG208860150300Length and Angle Sensor LWG208-AD—
LWG208860150301Length and Angle Sensor LWG208-AW—
LWG208860150304Length and Angle Sensor LWG208-I—
LWG208860150305Length and Angle Sensor LWG208-50Kmentor—
LWG208860150306Length and Angle Sensor LWG208-B—
LWG208860314881Length and Angle Sensor LWG208-033M-T—
LWG208860314882Length and Angle Sensor LWG208-042M-F—
LWG208860314883Length and Angle Sensor LWG208-33M-F—
LWG610211162Length and Angle Sensor LWG610/211162—
LWG610218504Length and Angle Sensor LWG610/218504—
LWG610—Length and Angle Sensor LWG610 (Current Type)—
LWG610—Length and Angle Sensor LWG610-014360R-112-Na—
LWG610—Length and Angle Sensor LWG610-014360L-130-NA (CAN)—
LWG650238101Length and Angle Sensor LWG650-045120-135-NA—
LWG650238102Length and Angle Sensor LWG650-045120-133-NA—
LWG650860334526Length and Angle Sensor LWG650-035120-133-XG—
LWG650241021Length and Angle Sensor LWG650-045120-135-XG—
LWG650—Length and Angle Sensor LWG650-040120-133-XG—
LWG720—Length and Angle Sensor LWG720-015360-133-XG—
Other803600327Length and Angle Sensor Cable AssemblySensor Cable Assembly


length sensor and angle sensor LWG152 Cable reel box Hirschmann PAT for XCMG Crane
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Address:          No. 667, Zhujiang Road, Xuejiadao 

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WhatsApp:+86-172 696 29279

WeChat:172 6962 9279

E-mail:asher@wuchenjialianspareparts.com

Tel:+86-172 696 29279

Address:No. 667, Zhujiang Road, Xuejiadao 

Street, Huangdao District, Qingdao, Qingdao Area, China (Shandong) Pilot Free Trade Zone

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